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Urethane manufacturing process

 

Universal Urethane Supplies Roll Coverings For Many Industries

All Products

Bearing & Coupling
Can Manufacture
Coil Floor Pads
Coil Protectors
Core Mfg. and Repair
Corrugated Feed Rolls
Custom Molded Parts
Fiberglass Products
Printing/Coating Rolls
Rolls
Segments
Sheet, Rods & Tubes
Sleeves
Snow Plow Blades
Steel Mill Rolls

Urethane Table Rolls

Universal Urethane custom manufactures roll coverings for all industries.  Roll coverings are available in all of our materials and durometers.  We can apply any finish needed on a roll and a wide variety of grooving patterns.  We cover rolls from the smallest diameter up to 60” in diameter.

When a roll is sent to Universal Urethane it is completely inspected and an incoming report is generated.  When the roll is finished, a final inspection report is generated.  The final inspection report is sent with the roll.  Both reports are available to our customers.

Some of the rolls we recover include:

Polyurethane Pinch Rolls
  • Bridle rolls for steel and aluminum mills
  • Blocker rolls
  • Coater rolls
  • Pinch rolls
  • Tower rolls
  • Cell/Spider rolls
  • Hold down rolls
  • Print rolls
  • Pull rolls
  • Squeegee rolls

 

The following is a typical procedure for a complete rebuild of a roll:

  • Urethane Tension RollsReceive roll with all bearings, housings, and frames attached.
  • Remove, clean, and straighten frames.
  • Remove bearings, housings, and seals.  The housings are inspected and repaired if needed.
  • Completely inspect roll and shaft.  UT and mag particle test roll and shaft.  Any needed repairs are quoted at this time.  A report is supplied for the UT/Mag testing.
  • Recover your roll and finish per print.
  • Replace bearings, seals, and housings.  Bearings and seals are supplied new or
    re-conditioned.
  • Replace the frames

The roll is now ready to be replaced into service without added cost or time incurred by your employees.

A wide variety of surface finishes, groove patterns, and roll profiles are available from Universal Urethane.  Depending on how a roll is used and the area that the roll is used in, any combination of the following finishes can be used.

SURFACE FINISHES

  • Ground
  • Ground/Polished to specific RA finish
  • Crepe
  • Non-directional crepe
  • Cast
  • Sure-grip
  • Machined with tool bit

GROOVING PATTERNS

  • Razor slit
  • Horizontal saw cut slots
  • Chevron groove
  • Herringbone grooves
  • Diamond grooves
  • Spiral grooves

 

ROLL PROFILES

  • Straight face
  • Radial crown
  • Straight crown
  • Modified crown
  • Crepe finish with ground ends
  • Trap crown

Let Universal Urethane help you find the best combination of above finishes for your roll covering needs.

 

 

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