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Universal Urethane Products has Urethane Roll Coverings For Steel Mills

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Steel Mill Rolls

Universal Urethane has been an industry leader in refurbishing rolls for steel and aluminum mills and service centers.

Some of the rolls we recover include:

  • Bridle rolls for steel and aluminum mills:
    • We have developed special materials to increase co-efficient of friction while increasing wear and physical properties.
  • Blocker rolls:
    • Our blocker rolls are formulated to withstand abuse and most importantly handle coil weight without covers delaminating.
  • Coater rolls:
    • Our coater rolls are ground to customer specifications including 40-60 RA finish.  These rolls are formulated to have high wear properties to cut down on changing rolls.
  • Squeegee rolls:
    • Universal Urethane has developed an ether based material specifically for squeegee roll applications.  This material has been found to outlast standard rubber squeegee rolls by up to 10 times greatly reducing down time and bearing replacement costs.
  • Tower rolls
  • Cell/Spider rolls:
    • Our cell rolls are made from a specific formula for warm electrolytic water typically found in this application.
  • Hold down rolls
  • Print rolls
  • Pull rolls
  • Pinch rolls

Large Urethane Steel-mill Rolls

Polyurethane steel-mill rolls

 

As an added service to our customers, Universal Urethane can also take a roll straight out of a service line and return it to you ready to install.  The following is a typical procedure for a complete rebuild of
a roll:

  • Receive roll with all bearings, housings, and frames attached.
  • Remove, clean, and straighten frames.
  • Remove bearings, housings, and seals. The housings are inspected and repaired if needed.
  • Completely inspect roll and shaft.  UT and mag particle test roll and shaft. Any needed repairs are quoted at this time. A report is supplied for the UT/Mag testing.
  • Recover your roll and finish per print.
  • Replace bearings, seals, and housings. Bearings and seals are supplied new or
    re-conditioned.
  • Replace the frames

The roll is now ready to be replaced into service without added cost or time incurred by your employees.

A wide variety of surface finishes, groove patterns, and roll profiles are available from Universal Urethane.  Depending on how a roll is used and the area that the roll is used in, any combination of
the following finishes can be used.

SURFACE FINISHES

  • Ground
  • Ground/Polished to specific RA finish
  • Crepe
  • Non-directional crepe
  • Cast
  • Sure-grip
  • Machined with tool bit

GROOVING PATTERNS

  • Razor slit
  • Horizontal saw cut slots
  • Chevron groove
  • Herringbone grooves
  • Diamond grooves
  • Spiral grooves

ROLL PROFILES

  • Straight face
  • Radial crown
  • Straight crown
  • Modified crown
  • Crepe finish with ground ends
  • Trap crown

Let Universal Urethane help you find the best combination of above finishes for your roll covering needs.

Tension Level  Urethane Rolls

 

 

 

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