Custom Molded Parts

Precision-Engineered for Durability and Performance

Custom Molded Urethane Parts

Compression molding responds to a wide range of product sizes, shapes and performance requirements. Our casted polyurethane parts reduce the time and expense of machining parts from solid stock plastic.
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Airline industry

Keep your aircraft’s engines protected while on the ground with compression-fit exhaust covers built to block birds, debris, and moisture. Designed for a secure seal and long-lasting durability, these covers help prevent foreign object damage, reduce maintenance costs, and extend engine life. Perfect for use during storage or routine maintenance, they support FAA compliance and keep your aircraft safe, efficient, and ready for its next flight.

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PRECOOLER EXHAUST COVER

Protect your aircraft’s precooler system from birds, debris, moisture, and other contaminants while it’s on the ground. Our compression-fit precooler exhaust covers seal off the outlet to prevent foreign object damage, reduce maintenance risks, and extend component life. Built for durability and quick installation, these covers keep your pneumatic systems clean and your aircraft ready for flight.

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NACELLE EXHAUST VENT COVER

Nacelle exhaust vent covers protect engine bay ventilation systems when the aircraft is grounded. By sealing off vent openings, they block birds, debris, moisture, and other contaminants that could compromise internal components. These covers help maintain clean airflow paths, reduce foreign object damage, and lower maintenance needs—ensuring your aircraft’s nacelle systems stay protected and ready for flight.

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Outflow Valve Cover

Outflow valve covers safeguard the aircraft’s cabin pressure control systems while the plane is parked. By enclosing the outflow valve, they keep out wildlife, dust, moisture, and other contaminants that could affect valve performance. These covers help preserve system cleanliness, prevent damage, and decrease maintenance requirements—keeping the outflow valve protected and fully operational for flight.

ALUMINUM CAN & BEVERAGE INDUSTRY

Urethane components play a vital role in high-speed beverage and aluminum can production by delivering precision, durability, and reliable performance. Engineered for automated systems, they excel in material handling, sealing, and product transfer—maintaining tight tolerances and resisting wear under continuous use. Their ability to absorb impact and withstand rapid, repetitive motion helps reduce downtime, extend equipment life, and boost efficiency across packaging and bottling operations.

POLYURETHANE STRIPPER SEALS

POLYURETHANE STRIPPER SEALS

Stripper seals are a critical component in the precision slitting line. They are used to avoid rolling of stripped materials between knives, they can also keep stripper materials out of the knife edge.
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URETHANE TRANSFER PAD

Transfer pads are used to help ensure a pure suction from machine to can. This will allow the can to get from point A to point B without any error or damage to the part.
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Urethane Vacuum Cup/ Suction Cup

These vacuum cups provide greater precision, ensuring accurate placement and reducing risk of errors or damage to materials. These suction cups enhance safety by eliminating the need for manual lifting or mechanical gripping.

INDUSTRIAL WIRE BRUSH

Our urethane encapsulated wire brushes are engineered for maximum durability and performance in demanding industrial environments. The encapsulation technology reinforces the bristles for enhanced wear resistance, extended brush life, and consistent results during heavy-duty cleaning, surface preparation, and finishing work. These brushes are ideal for metalworking, manufacturing, and maintenance applications where precision and strength are essential. Designed to minimize wire breakage and improve safety, they deliver reliable performance and long-term value for professionals seeking high-quality surface treatment tools.

POLYURETHANE STRIPPER SEALS

URETHANE ENCAPSULATED FLARED END BRUSH

The unique shape and characteristics of this flared end brush make it ideal for cleaning and unusual applications. This special design provides a more rigid surface area.
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URETHANE ENCAPSULATED END BRUSH

This small diameter toll provides fast, positive cleaning action in corners and other hard-to reach places.
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URETHANE ENCAPSULATED KNOT WIRE

These brushes are ideal for applications on flat surfaces that require maximum aggression but no flexibility.

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URETHANE ENCAPSULATED TUBE BRUSH

Ideal for applications on flat surfaces that require maximum aggression but no flexibility in the brushing action.
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Urethane Encapsulated Stringer Bead

These wheel brushes feature a narrow face and crimped wire, ideal for standard stringer bead weld cleaning tasks.
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Urethane Encapsulated Wheel Brush

Long-life, light-cleaning brushes have encapsulated, crimped- wire steel bristles to remove dirt, flaking paint, and oxidation from carbon steel surfaces.

Cast Urethane Bushings

Durable and flexible urethane bushings are engineered to excel in demanding industrial environments. Their outstanding wear resistance and vibration dampening properties help protect machinery by reducing friction, absorbing shocks, and minimizing operational noise. Providing reliable mechanical support, these bushings enhance equipment performance while lowering maintenance requirements. Designed to extend machinery lifespan, urethane components deliver consistent, long-lasting durability and superior performance in applications where toughness and resilience are essential.

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Cast Urethane Noodle Bushings

These high-performance cushioning components are engineered to absorb vibration, minimize wear, and deliver long-lasting support in demanding industrial and mechanical applications.
Urethane Bushings

Urethane Bushings

These durable urethane bushings provide superior shock absorption, reduce noise and vibration, and extend equipment life in heavy-duty mechanical and industrial systems.

Custom Engineered

Custom engineered urethane solutions deliver precise, durable components designed for demanding industrial applications. Their tailored design enhances performance, wear resistance, and flexibility, ensuring reliable operation in harsh environments. These purpose-built parts optimize efficiency and extend service life by meeting specific operational needs.

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Urethane Hose Holders

These urethane hose holders suspend fueling hoses above dispensers to prevent kinks, reduce wear, and keep high-traffic areas clean, organized, and safe in industrial and commercial fueling environments.



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Urethane Military Training Aid

Urethane military training aids are durable, realistic polyurethane replicas of firearms designed to accurately mimic the weight and handling of real weapons for safe, effective tactical training.

ADVANTAGES OF A CUSTOM CAST MOLDED URETHANE PARTS:

Compression molding responds to a wide range of product sizes, shapes and performance requirements. Our casted polyurethane parts reduce the time and expense of machining parts from solid stock plastic.

Urethane Castings and Moldings
  • Prints are not required. We can reverse engineer an existing part.
  • Considerably tougher than plastic.
  • One step molding process is more cost effective than machining blocks of plastic.
  • Can produce custom cast molded parts to replace brass parts which require expensive machining. The parts can be slick with low friction if needed.
  • Quick and inexpensive for prototype and small volume jobs.
  • Delivery for a custom molded urethane part is very quick.
  • Able to mold intricate shapes with or without metal inserts.
  • We can quote from 1 custom molded part to over 1000 custom cast molded parts.
  • We can bond custom cast molded urethane parts to other substrates such as phenolic, steel, aluminum and plastic.

Additional Custom Molded Parts Included:

Universal Urethane Products is one of the world’s premier manufacturers of molded polyurethane and cast urethane products. We have molded millions of pounds of polyurethane for many industrial markets. We have been providing creative solutions from product engineering, mold designing, mold manufacturing and custom formulated polyurethane to provide our customers with the best quality polyurethane molded parts.

  • Custom Urethane Cast Molded Suction Cups
  • Custom Urethane Molded Gears
  • Universal Urethane Manufacturers
  • Specialty Molded Polyurethane Parts
Cast Urethane Parts Info

Your Trusted Partner in Polyurethane Molding

If you are seeking a world-class polyurethane manufacturer and a leader in cast molded polyurethane products and technology, then Universal Urethane is here to help. We offer a vast array of polyurethane compounds for your polyurethane molded parts.

Polyurethane molding produces a wide variety of products for most industries. Universal Urethane has been the polyurethane specialist that companies around the world have depended on to gain all of the advantages of polyurethane for a wide range of parts. Polyurethane molded parts can be rigid and solid depending on the durometer you need.

Innovative Solutions for Every Industry

In addition, our extensive polyurethane stock ensures rapid turn-around for your polyurethane parts requirements. The formula for our success is based on the fact that we determine our customers’ needs for design, delivery, and price – and we meet those needs better than any other cast urethane product manufacturer. Our in-house polyurethane molding design expertise gives us the ability to provide our customers with cost-effective tooling.

 

Advanced Polyurethane Molding Methods

Universal Urethane has been producing high-quality polyurethane parts through compression molding for a variety of industries. Our compression molded polyurethane products serve sectors such as transportation, construction, machinery, textiles, fiberglass, steel and aluminum, seals, and wipers.

We offer a broad range of polyurethane molding techniques including compression, transfer, and extrusion, giving you nearly unlimited possibilities.

As an experienced molded urethane job shop, Universal Urethane handles custom casting, product design, polyurethane mold making, and machining. With 18 compression presses, we mold thousands of parts daily, covering all standard and custom formulas and a durometer range from 20A to 80D.

Why Choose Compression Molding?

Compression molded urethane parts offer many benefits compared to machined plastic. Polyurethane is significantly tougher than plastic, and compression molding’s one-step process is more cost-effective than machining plastic blocks. Tooling expenses are low, and all molds are made in-house at Universal Urethane’s machine shop.

Compression molding excels at producing large, moderately complex parts at a lower cost than transfer or injection molding. We can manufacture custom parts without blueprints, working from customer-supplied samples. Additionally, UUP’s compression process applies pressure to de-gas the polyurethane during molding, removing trapped air to ensure higher-quality, consistent parts. This method is also well-suited for ultra-large shapes that exceed extrusion capabilities.

Small Examples of Products We Manufacture:

  • Balls
  • Bumpers
  • Bushings
  • Caps
  • Diaphragms
  • Gaskets
  • Gears
  • Grommets
  • Hammers
  • Liners
  • Nozzles
  • Pads
  • Plugs
  • Rings
  • Scrapers
  • Seals
  • Snow plow Blades
  • Snowplow Wings
  • Suction Cups
  • Wipers

Engineered Urethane Components with High Load, Chemical, and Abrasion Resistance

In demanding industrial environments, manufacturers consistently turn to custom-molded urethane parts from Universal Urethane for superior performance and longevity. Unlike metal, which can be prone to corrosion and lacks flexibility, or rubber, which often fails under heavy loads and abrasive conditions, urethane offers a unique combination of high load-bearing capacity, abrasion resistance, and customizable hardness levels ranging from 20A to 90A durometer. These mechanical advantages make urethane an ideal material for rollers, bumpers, bushings, gaskets, and die pads—applications where extended service life and precise performance are critical.

Universal Urethane’s custom parts are engineered to withstand dynamic stress, absorb impact, and reduce noise and vibration, making them particularly valuable in production environments where both durability and equipment protection are priorities. Their urethane rollers, for example, offer exceptional resistance to oil, grease, ozone, and many chemicals, making them a longer-lasting alternative to traditional rubber or metal solutions. Additionally, urethane’s non-marking qualities and ability to operate across a wide temperature range give it a decisive edge for manufacturers focused on efficiency and reduced downtime.

By choosing Universal Urethane’s custom-fabricated components, engineers and plant managers gain access to precision-molded parts that retain elasticity under pressure and provide consistent, reliable performance across cycles. This results in lower maintenance costs, longer intervals between replacements, and a measurable improvement in machine performance across industries.

Ready to Bring Your Custom Parts to Life?

Request a Quote Today for Tailored Urethane Solutions

At Universal Urethane, we take pride in delivering custom-molded urethane parts that exceed expectations in durability, precision, and performance. No matter the complexity of your project, our team is ready to provide a solution perfectly suited to your needs. Don’t wait—partner with us to create the high-quality components your business relies on.

Contact us today to request a quote and see how Universal Urethane can meet your custom-molding requirements!

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